Services
In-Service Hot TapsPrecision work on live systems—done without interruption.
Modifications on Operating Systems Without Shutdown
Iron Core specializes in in-service hot tapping on pressurized, operating systems. This is high-risk work requiring disciplined engineering, experienced crews, and rigorous safety controls.
We execute hot taps that protect system integrity while maintaining uninterrupted service. Every scope is planned, reviewed, and executed to ensure the system remains safe and operable during and after the modification.
Our experience includes work for Suncor, Telus, and multiple government agencies.
Risk Management
Execution Discipline on Live Systems
Hot tapping introduces risk that must be actively controlled. Iron Core manages that risk through formal engineering review, detailed hazard analysis, and proven execution procedures.
• Detailed engineering review for every tap
• Formal hazard analysis and risk assessment
•Proven procedures executed by experienced personnel
• Controlled isolation, monitoring, and verification during work
There are no improvised decisions in live systems.
What Clients Gain
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System modifications without shutdowns
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Protection of critical services and production
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Confidence in system integrity during live work
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Reduced operational and financial impact
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Complete documentation for compliance and future modifications
Where This Service Fits Best
Live utility or process systems
Facilities where downtime is unacceptable
High-consequence piping or pressure systems
Regulated environments requiring audit-ready documentation
FAQs
Can hot taps be performed on fully pressurized systems?
Yes. Each tap is engineered and reviewed to confirm suitability for live execution under existing pressure and operating conditions.
How is safety managed during live work?
Through formal hazard analysis, controlled procedures, experienced crews, and continuous monitoring during execution.
Is documentation provided after the work is complete?
Yes. Complete documentation is provided for regulatory compliance and future system modifications.
What types of systems can be hot tapped?
Utility, process, and pressure systems where shutdown is not acceptable and risk must be tightly controlled.